Arctic Cat / John Deere / Kawasaki Snowmobile (72-80) - Shop Manual

Clymer Reparaturanleitungen zählen zu den besten und umfangreichsten Reparaturanleitungen auf dem Markt und sind qualitativ und quantitativ auf dem Niveau des original Händler Werkstatthandbuch. Pflegen, warten, reparieren - alle Arbeiten sind detailliert beschrieben und durch viele Abbildungen erläutert.

Clymer Collection Series Vintage Snowmobile, Volume 1 is a compilation of multiple manuals covering a Artic Cat, John Deere, and Kawasaki snowmobiles. 



ARCTIC CAT, 1974-1979 
QUICK REFERENCE DATA 

CHAPTER ONE / GENERAL INFORMATION
Manual organization / Machine identification and parts replacement / Operation / Tools / Expendable supplies / Working safely / Snowmobiling code of ethics / Snowmobile safety 

CHAPTER TWO / PERIODIC MAINTENANCE AND TUNE-UP
Service maintenance intervals schedule / Fuel filter / Chaincase oil change / Drive belt / Brakes / Drive clutch and driven pulley / Track tension / Track alignment / Suspension adjustment / Tune-up / Torque cylinder head bolts / Ignition timing / Carburetor adjustment and synchronization / Jetting / Spark plugs / Specifications

CHAPTER THREE / TROUBLESHOOTING
Operating principles / Principles of 2-stroke engine / Engine starting / Engine performance / Engine failure analysis / Electrical system / Power train / Drive belt wear analysis / Skis and steering / Track assembly / Track wear analysis 

CHAPTER FOUR / ENGINE
Engine top end overhaul / Engine lower end overhaul / Engine removal and installation / Engine mounts / Engine top end / Cylinder head / Cylinder housing / Pistons / Piston rings / Wrist pins / Connecting rods / Small end bearings / Reed valve / Crankcase / Crankshaft / Pinion gear / Specifications

CHAPTER FIVE / FUEL SYSTEM
Walbro carburetor / Mikuni carburetor / Intake silencers / Fuel tank / Inline fuel filter / Fuel pump / Specifications

CHAPTER SIX / ELECTRICAL SYSTEM
Capacitor discharge ignition (CDI) / Magneto ignition / Lighting system testing / Headlight and bulb replacement / Headlight aiming / Brake light and taillight bulb replacement / Specification

CHAPTER SEVEN / POWER TRAIN
Drive belt / Drive clutch / Driven pulley / Drive chain and sprockets / Driven shaft / Track drive shaft and track / Specifications

CHAPTER EIGHT / FRONT SUSPENSION AND STEERING
Ski wear bars / Skis / Tie rods / Ski alignment / Spindle / Steering post / Throttle handle / Brake handle / Specifications

CHAPTER NINE / REAR SUSPENSION AND TRACK
Suspension removal and installation / Hi-Fax slide replacement / Specifications

SUPPLEMENT / 1978-1979 SERVICE INFORMATION
Suspension alignment (El Tigre models) / Drive belt specification / Basic air screw setting (Mikuni carburetors) / Engine tightening torque specifications / Liquid cooled engine (El Tigre 6000) / Upper-end rebuild / Lower end rebuild / Engine pressure testing / Reed valve (El Tigre models)



KAWASAKI, 1976-1980 
QUICK REFERENCE DATA 

CHAPTER ONE / GENERAL INFORMATION
Manual organization / Machine identification and parts replacement / Operation / Tools / Expendable supplies / Working safely / Snowmobiling code of ethics / Snowmobile safety 

CHAPTER TWO / PERIODIC MAINTENANCE
Service intervals / Tune-up / Check fuel level / Check oil level / Check engine stop switch / Check tether switch / Check coolant level / Adjust ignition timing / Adjust starter cable free play / Adjust throttle cable / Carburetor service and adjustment / Track tension and alignment check / Brake adjustment / Fuel filter service / Drive sheave adjustment / Engine top end decarbonization / Clean and inspect fuel tank / Inspect chain tensioner guides / Lubricate control cables / Lubricate chain case / Cylinder head fastener torque specification / Ignition system / Spark plugs / Contact breaker ignition timing and adjustment / Condenser replacement / Capacitive Discharge Ignition (CDI) / Strobe timing / Carburetor idle mixture / Throttle stop / Slide needle position / Main jet metering adjustment / Carburetor synchronization / Specifications 

CHAPTER THREE / TROUBLESHOOTING
Operating principles / Principles of 2-stroke engine / Engine starting / Engine performance / Engine failure analysis / Electrical system / Power train / Drive belt wear analysis / Skis and steering / Track assembly / Track wear analysis 

CHAPTER FOUR / ENGINE
Engine removal (Air cooled) / Engine removal (liquid cooled) / Engine installation (air cooled) / Engine installation (liquid cooled) / Upper end service (air cooled) / Upper end service (liquid cooled) / Lower end service / Oil pump / Starter / Specifications 

CHAPTER FIVE / FUEL AND EXHAUST SYSTEMS
Carburetors / Mikuni VM zinc carburetor / Mikuni Econo-Jet carburetor / Carburetor adjustment / Jetting / Reed valve / Fuel tank / Fuel filter / Fuel pump / Exhaust system / Specifications 

CHAPTER SIX / ELECTRICAL SYSTEM
Capacitive discharge ignition (CDI) / Flywheel magneto / Electrical testing / Lighting system / Brake light/ Taillight / Headlight / Electric starting system / Battery / Starter / Specifications 

CHAPTER SEVEN / DRIVE TRAIN
Drive belt / Drive sheave removal and installation / Driven sheave / Chaincase / Drive axle / Brakes / Specifications 

CHAPTER EIGHT / FRONT SUSPENSION AND STEERING
Skis / Steering / Ski alignment / Control cable replacement / Specifications 

CHAPTER NINE / REAR SUSPENSION AND TRACK
Rear suspension / Track removal / Track installation / Suspension adjustment / SPecifications 

 


John Deere, 1972-1977 
QUICK REFERENCE DATA 

CHAPTER ONE / GENERAL INFORMATION
Manual organization / Machine identification and parts replacement / Operation / Tools / Expendable supplies / Working safely / Snowmobiling code of ethics / Snowmobile safety / Specifications 

CHAPTER TWO / PERIODIC MAINTENANCE AND TUNE-UP
Inline fuel filter / Fan belt tension / Coolant pump drive belt tension / Draining and filling liquid cooling system / Drive and driven sheaves / Drive belt / Brakes / Chaincase oil level / Track tension and adjustment / Steering response adjustment (slide suspension ski lift) / Hardware and component tightness check / Engine tune-up / Spark plugs / C.C.W. and Kioritz engine breaker point adjustment / Kohler engine breaker point adjustment and timing adjustment / C.C.W. and Kioritz engine magneto and ignition timing adjustment / CDI ignition timing / Throttle cable adjustment (Walbro and bendix carburetors) / Choke cable adjustment (Walbro and bendix carburetors) / Walbro Carburetor mixture and idle speed adjustment / Bendix carburetor mixture and idle speed adjustment / Mikuni carburetor starter (choke) adjustment / Mikuni carburetor adjustment and synchronization / Mikuni carburetor air flow meter synchronization / Mikuni carburetor main jet selection / Off-season storage / Specifications 

CHAPTER THREE / TROUBLESHOOTING 
Operating principles / Principles of 2-stroke engine / Engine starting / Engine performance / Engine failure analysis / Electrical system / Power train / Drive belt wear analysis / Skis and steering / Track assembly / Track wear analysis 

CHAPTER FOUR / ENGINE
Top end overhaul / Kohler engine / Component inspection / C.C.W. and Kioritz engines / Recoil starters (C.C.W. and Kioritz engines) / Recoil starters (Kohler engines) / Torque specifications / Dimensions and wear tolerances / Specifications 

CHAPTER FIVE / FUEL SYSTEM
Walboro carburetors / Bendix carbureotrs / Mikuni carburetors / Intake silencers / Fuel tank (front-engine models) / Fuel tank (id-engine models) / Inline fuel filter / Fuel pump / Specifications 

CHAPTER SIX / LIQUID COOLING SYSTEM
Cooling system pressure test / Draining and filling the cooling system / Thermostat / Coolant pump / Liquifire heat exchange / Liquidator radiator / Coolant temperature gauge / Specifications 

CHAPTER SEVEN / ELECTRICAL SYSTEM
CDI ignition / Magneto ignition / C.C.W. engine magneto stator assembly / Kohler engine stator assembly / Kokusan flywheel assembly / Denso flywheel assembly / Bosch flywheel assembly / Lighting system / Electric starting system / Wiring diagrams / Specifications 

CHAPTER EIGHT / POWER TRAIN
Drive belt / Drive sheaves / Driven sheaves / Drive train (mid-engine models) / Drive train (front-engine models) / Band brake / Mechanical disc brake / Specifications 

CHAPTER NINE / FRONT SUSPENSION AND STEERING
Skis and steering (Cyclone and Liquifire models) / Skis and steering (all models except Cyclone and Liquifire models) / Specifications 

CHAPTER TEN / REAR SUSPENSION AND TRACK
Bogie wheel suspension / Slide suspension / track and drive shaft (bogie suspension) / track and drive shaft (slide suspension) / Suspension and track / Specifications